Skip to content
TraceBenchBY SMARTFACT

FREE LOT AND BATCH TRACEABILITY

Traceability exercise: trace a lot both ways from your records

Updated

A traceability exercise is a test of whether your records can follow a product from the raw materials received to the customers it was sent to, and back again. TraceBench does the tracing free in your browser, from one or two CSV exports: it follows only the links your rows state or you confirm, shows the row behind each one, names every gap and shows quantities as written without balancing them.

Free to use. No account, email address or trial. Your files are never uploaded.

TraceBench result for supplier lot SL-0042 traced forwards, under Where did it go?: Partial: some of the answer is missing, with 8 reached identities, 7 recorded links and confirmations and 1 relevant gap
A supplier lot traced forwards, with the gap that keeps the answer Partial.

Backward: from a shipment to its supplier lots

Backward traceability starts from what went out and works back to what came in. Scan or type the shipment number from your despatch records: a shipment is always traced backwards, through its recorded contents to the batches in it, then through the production records to the supplier lots that went into those batches. The trace crosses from despatch into production only where you have confirmed, under Links between the two files, that the batch codes in both refer to the same batches.

TraceBench result for shipment S-503 traced backwards from the despatch file, under What went into it?: Partial: some of the answer is missing, with 4 reached identities, 3 recorded links and confirmations and 1 relevant gap
A shipment traced back to the batch and supplier lot behind it.

Forward: from a supplier lot to every shipment

Forward traceability starts from what came in and follows it to everything made from it and every shipment that carried it. Enter the supplier lot, choose its exact starting record, then choose Forwards: where did it go? and run the trace. TraceBench follows each recorded production operation to its outputs, then each confirmed link into despatch and on to the shipments. Where several inputs share one operation, every input may relate to every output, and the link is labelled potential attribution.

TraceBench Trace direction set to Forwards: where did it go? for batch B-1001, chosen as the starting record from the production file
The direction is chosen for one exact starting record.

The row behind each link

Open any link in the result to see the file it came from, its record number in the CSV, the stable record ID where you mapped one and every original cell exactly as written, with the file's SHA-256 fingerprint. A link between the two files is labelled Your confirmation or Your declaration, with the reason you gave, so anyone reading the result can see which links the records state and which you supplied.

TraceBench link from B-1001 in production to B-1001 in despatch, labelled Your declaration with its reason, opened to production record 2 (ID prod-6) with each original column, its exact value and the file's SHA-256 fingerprint
Every link opens to the row it came from.

Where the records stop

TraceBench says where the answer is incomplete. A missing sequence number in a range you declared, coverage you marked Not sure, or a batch code in the other file that nobody has confirmed leaves the result Partial or Unknown, with each reason named in the result. A code with no match is reported as No recorded match within what you loaded, never as proof that it was not made or shipped. Warnings about the files as a whole are kept apart, under Separate project warnings.

TraceBench Separate project warnings (1), explaining that they concern the loaded files and that an unmatched code does not establish that another source never recorded it
Warnings about the files, kept apart from the gaps in this trace.

Keep the result for the audit file

Download the trace as an A4 PDF, or as a CSV either escaped for spreadsheets or lossless. Both hold the exact question, every link with its rows, the gaps, the separate project warnings and each file's name and SHA-256 fingerprint, and nothing is cut short to fit. Keep the trace in the project history and download a backup, so the exercise can be reopened later with the same files and decisions.

TraceBench Trace a lot or serial step with the notice PDF ready. It contains the whole recorded result, with its sources and gaps.
The trace as a PDF, with its sources and gaps.

Mass balance and timing stay yours

An exercise usually also checks quantities, called a mass balance: whether the amount received matches the amount used, held and shipped. TraceBench shows quantities only as they are written in the original rows and never adds, allocates or reconciles them, so do the balance in your own system.

It does not time the exercise either. Note when you start and finish, and compare that with the target set by your customer, your certification scheme or your own procedure, which also decide how often to run one; at least once a year is common.

What TraceBench does not do

It does not decide whether to recall, hold stock or notify customers, and it never links records because their codes, dates, descriptions or row order look alike. It reads two current CSV files at a time, with no connection to your ERP, and follows up to 20 manufacturing steps, saying so when a trace stops at a limit. A result describes your records, not what physically happened.

MADE FOR THE FLOOR

For quality and technical managers at small food and engineering manufacturers preparing for a customer or certification audit, or testing their own traceability.

A USEFUL STARTING POINT

Test the records, not your memory of them

In an exercise it is easy to fill a gap from memory, or to join two spreadsheets on a code that only looks the same. TraceBench follows the links your files record and the ones you confirm, shows the row behind each and keeps every gap in the answer, so the exercise shows what your records can and cannot answer.

FROM QUESTION TO EVIDENCE

Three steps to a useful result.

  1. 01

    Load the records

    Export the production and despatch records for the period, load them as CSV files and say what each column means, including the numbering each code uses and what the file covers.

  2. 02

    Trace both ways

    Trace a supplier lot forwards to its shipments, then a shipment backwards to its supplier lots. Confirm a link between the two files only where you know the codes refer to the same batch.

  3. 03

    Keep the evidence

    Read the gaps, download the PDF or CSV for the audit file, keep both traces in the project history and download a backup.

A CONCRETE EXAMPLE

Both directions, one gap

In the built-in example, supplier lot SL-0042 traced forwards reaches batches B-1001 and B-1002 and shipments S-501, S-502 and S-503. Shipment S-503 traced backwards reaches batch B-1002 and supplier lot SL-0042, and not B-1001, because the despatch file records only B-1002 in that shipment. Both answers are Partial: the production file declares sequence numbers 6 to 8, but number 7 is missing, and TraceBench names it in each.

USED IN PRODUCTION

When tracing becomes quality work for a team.

TraceBench answers one question at a time, from files you load on one device. When traces become regular work for a quality team, LotTrail keeps the declared sources, reviewed identity links and evidence together. LotTrail is an invited trial, with scope agreed with you.

Invited trial

LotTrail

LotTrail follows a lot or serial number through the records your factory already keeps, with the source of each link and the gaps shown. Sources are declared, mappings are reviewed, identity links are approved by a supervisor and the evidence is retained for quality work. The invited trial covers two declared sources at one site.

BEFORE YOU START

A few practical answers.

What is the difference between a traceability exercise and a mock recall?

A traceability exercise tests the records: can they follow a product back to its raw materials and forward to its customers? A mock recall rehearses the whole response to a recall, adding the team, the timing, the quantities and the customer communications. The tracing is the same in both, and it is the part TraceBench does; see /mock-recall-exercise/ for the rest of a mock recall.

What are the two main types of traceability?

Forward traceability, which follows a lot to everything it went into and everywhere it was sent, and backward traceability, which follows a product back to the materials and lots that went into it. A traceability exercise tests both. LotTrail explains each in more depth: forward traceability at https://lottrail.smartfact.ai/supplier-lot-defect-investigation and backward traceability at https://lottrail.smartfact.ai/customer-and-warranty-traceability-questions.

Can I trace serial numbers?

Yes. Each code column is declared as a material lot or batch, or as a serial unit, with its own numbering name. A serial number and a lot number are never joined to each other.

Do I need both files?

No. A production file alone shows what went into each batch and where each lot was used in production. Add the despatch file when the exercise needs to reach shipments.

What are the current limits?

TraceBench is a reading of the records you load, not a recall decision or proof of what physically happened. It has no recall, hold, stock or customer-notification actions, does not allocate or reconcile quantities, and never links records because their codes, times, descriptions or row order look alike. Two current files at a time, each UTF-8 CSV with column names in the first row, up to 5 MiB, 5,000 data records and 40 columns, and 10,000 recorded facts across both. A trace follows up to 20 manufacturing steps and stops at its limits with a stated reason. XLSX files are not read, and there is no connection to your ERP or any other system.

What happens to my data?

Your files stay in this browser. Work is held in memory until you choose Save on this device, which keeps the whole project, original files included, in this browser. Files are read and fingerprinted on your device and never uploaded, and there is no account or email step. Reports and backups contain your records and file names, so check them before sharing. Google Analytics is optional and loads only after you accept; it never receives codes, rows, file names or results. Use Analytics settings to change your choice; see /privacy/.

ONE SMALL JOB, DONE WELL

Put TraceBench to work.

Open the free tool and start with one known example.

Start a free trace →

THE SMARTFACT SUITE

Practical tools. Useful on their own.
Better around the same floor.

Automate factory decisions with rules you describe in plain English. Explore focused SmartFACT services, plus free tools for everyday checks.

Invited trialSuggested next step

LotTrail

Follow a lot or serial number through the records your factory already keeps, with the source of each link and the gaps shown. Explore an invited trial with two declared sources.

Explore LotTrail ↗
Invited trial

LabelRules

Describe label rules in plain English. Automatically select layouts, resolve customer codes and check each job before printing.

Explore LabelRules ↗
Early access

KitProof

Turn plain English component rules into automatic kit checklists, then check scans against the expected parts and quantities.

Explore KitProof ↗
Early access

WorkSteps

Turn plain English rules into automatic step selection for each unit, with required evidence and a record of completed work.

Explore WorkSteps ↗
Early access

FactorySpec

Apply approved product rules and calculations automatically to turn dimensions and options into manufacturing requirements.

Register early-access interest ↗
Early access

ConfigSheets

Bring data in from uploaded sheets or the Shopify, WooCommerce and PrestaShop connectors, check each change and deliver it to the products that use it.

Explore ConfigSheets ↗
Early access

ParcelOffice

Scan the work order and the parcel choice to book the courier and print the labels. Approved plain English rules recommend or choose the parcel.

Explore ParcelOffice ↗
Early access

RefillFlow

Scan an empty container to send the right refill request to stores. Approved plain English rules set the stores queue, priority, ticket printer and escalation.

Explore RefillFlow ↗
Early access

RemnantRack

Label each offcut, find a suitable length before cutting new stock and record what you used. Approved plain English rules decide what to keep and where it goes.

Explore RemnantRack ↗
Invited trial

ToolCustody

Check a shared tool before handover, record who has it and keep damaged or overdue tools out of the next issue. Explore an invited trial for one factory crib.

Explore ToolCustody ↗
Invited trial

StoresFlow

Receive, put away, reserve and issue stores material with barcode checks, keeping held, reserved and available stock apart. Explore an invited trial for one stockroom.

Explore StoresFlow ↗
Early access

CheckStation

Scan an identified unit to get its approved final-inspection checks, then record exact readings with their result, holds and release history.

Register early-access interest ↗
Free tool

ScannerBench

See the text and key events your keyboard scanner sends. Compare them with the value you expected.

Test a scanner ↗
Free tool

PrintBench

Print a known PDF, measure its reference marks and compare scans from the printed codes.

Check a print ↗
Free tool

CardBench

Create 100 × 50 mm bin and rack cards with Code 128 or QR, from one record or a CSV.

Make bin cards ↗
Free tool

CountBench

Count stock by location with a barcode scanner, compare it with a stock file and export the results. No account needed.

Start a free count ↗
Free tool

BarcodeBench

See exactly what a scanned barcode contains, with hidden characters shown and GS1 fields, check digits and dates explained. No account needed.

Inspect a barcode ↗
Free tool

MatchBench

Scan a reference and each label, see an exact match or the first difference, and download the results. No account needed.

Start a free comparison ↗
Free tool

TagBench

Scan an item or location, note what needs attention, print a review tag and keep a review list. No account needed.

Make a free tag ↗
Free tool

FindBench

Load your own parts and locations CSV, scan a code and see every location it lists. No account needed.

Start a free lookup ↗
Free tool

ManifestBench

Check cartons, pallets or serial numbers against a list with a phone or scanner and see what is missing. No account needed.

Start a free check ↗
Free tool

FeedBench

Check CSV and JSON files exactly as written, preview a column mapping and compare two versions by key. No account needed.

Check a file free ↗
Free tool

CycleBench

Time work cycles and changeovers on a phone, record interruptions with reasons and download the results. No account needed.

Start a free study ↗
Free tool

OffcutBench

Label the offcuts on your rack, find a piece long enough before cutting new stock and record what you used. No account needed.

Track offcuts free ↗
Free tool

TraceBench

Load one or two CSV exports and follow a lot or serial forwards or backwards, with the row behind every link. No account needed.

You are here
Help

SmartFACT Help

Step-by-step guides and interactive demonstrations for the SmartFACT suite. Read the instructions, watch a task or practise with real product screens and sample data.

Open SmartFACT Help ↗